Synthesis, characterization, and functionalization of zirconium tungstate (ZrW₂O₈) nano-rods for advanced polymer nanocomposites

Nanomaterials based on zirconium tungstate (ZrW₂O₈) exhibit numerous outstanding properties that make them ideal candidates for the development of high-performance composites. Low coefficient of thermal expansion for advanced materials is a promising direction in the field of insulating nanocomposites. However, the agglomeration of zirconium tungstate (ZrW₂O₈)-based nanomaterials in the polymer matrix is a limiting factor in their successful applications, and studies on surface functionalization ZrW₂O₈ for advanced nanocomposites are very limited. In this work, ZrW₂O₈ nano-rods were synthesized using a hydrothermal method and subsequently functionalized in a solvent-free aqueous medium using dopamine. Both pristine and functionalized nano-rods were thoroughly characterized using Fourier transform infrared spectroscopy, Raman spectroscopy, thermogravimetric analysis, X-ray diffraction, Scanning Electron Microscopy (SEM), and transmission electron microscopy techniques, which confirmed the successful functionalization of the nanomaterials. Polymer nanocomposites were also prepared using epoxy resin as a model matrix. Polymer nanocomposites with functionalized ZrW₂O₈ nano-rods exhibited low coefficient of thermal expansion and enhanced tensile properties. The improved properties of the nanocomposites render them suitable for electronic applications.